Heat Exchangers Thermal Design Course using HTRI
Explore shell and tube exchanger thermal design aspects and basis for optimizing a heat exchangers with various HTRI examples
59 lessons · 8 h 21 min of video · 1 download · 8 quizzes
Certificate of completion
What you will learn
- Basis and Parameters for Shell and Tube Exchanger Thermal Design
- Extensive Examples of Thermal Design with HTRI
- Exchanger TEMA Types
- Exchanger Mechanical Parts and Maintenance Considerations
- Reboiler and Condenser Requirements
- Understanding Exchanger Vibration Issues
- Lessons
- 59
- Video time
- 8 h 21 min
- Downloads
- 1
- Text lessons
- 1
Course content
13 sections · 59 lessons · 8 h 21 min
Introduction
- IntroductionFree preview1:57
- Shell and Tube Exchanger Basics
- Basics of Exchanger TEMA type Selection
- Standards and Criteria to be followed6:43
- Quiz 1
Getting Familiar with HTRI
- Adding Basic Data16:05
- Input Process Data9:00
- Input Geometry3:19
- Output Reports8:58
- Quiz 2
Applying Heat Transfer on Shell and Tube Exchangers
- How duty is affected by fluid properties4:34
- Main Equation for Heat Transfer Coefficient1:25
- Equation Calculating fluid Film Coefficients for shell and tube sides13:08
- Examples for Effect of Viscosity on Heat Transfer Coefficient8:12
- Example effect on exchanger geometry on heat transfer coefficient5:38
- How Mean Temperature Difference Affects Exchanger Performance with example15:39
- Quiz 3
Effect of Exchanger Geometry on Thermal Design
- Shell Diameter, Number of…17:14
- Tube Passes4:14
- Baffles8:29
- Nozzles8:59
- Flow Streams15:19
- Tube to tubesheet Joints2:37
- Quiz 4
Reboiler Design
- Introduction to reboiler types3:32
- Kettle Type Reboiler or Exchanger Design Aspects16:47
- Thermosyphon reboiler Design Considerations11:02
- Quiz 5
Exchanger Mechanical Parts, TEMA Types and Maintenance Considerations
- Analyzing Exchanger Parts and TEMA types- Part 115:17
- Analyzing Exchanger Parts and TEMA types- Part 212:04
- Tube Layout8:17
- Installing a Tube Bundle Animation
- Pulling Exchanger Bundle using Bundle Extractor
- Quiz 6
Analyzing Exchanger Vibration Issues
- Factors Affecting vibration10:49
- Types, forms and solutions of vibration11:06
- Acoustic Vibration5:26
- Quiz 7
Exchanger Sizing
- Main Sizing Procedure25:50
- Workflow of an Exchanger in a Project from Design to Delivery14:18
- Analyzing the data that is added in an exchanger datasheet21:49
- Quiz 8
Examples – Atmospheric Distillation Unit pre-heat Train
- Crude Kerosene Exchanger14:00
- Crude Naphtha Exchanger15:42
- Crude Naphtha Exchanger – Part 219:59
Examples – Inlet Gas Cooling to Low Temperature Separator
- Gas Liquid Exchanger11:54
- Gas Gas Exchanger14:17
- Solving Acoustic Vibration in Gas Gas exchanger9:27
- Propane Cooler16:08
- Adjusting Process simulatio…11:13
Reboiler Examples
- Introducing kerosene side stripper reboiler7:55
- Solving as Thermosiphon Reboiler16:21
- Solving as Kettle Reboiler11:32
- Rough Hydraulic Calculation14:45
- Firm Reboiler Hydraulic Calculation7:13
Sizing a Condenser
- Sizing Condenser Example17:52
- Analyzing Duty Mismatch and considering J type5:43
- Access files for course examples
Next Level
- Let's Go to the next level
This course in a nutshell
Gain mastery in thermal design of shell and tube heat exchangers. Learn to optimize thermal performance, apply HTRI effectively, and confidently tackle diverse exchanger applications in refineries and gas plants. Elevate your skills and become a proficient exchanger designer through real-world examples and industry best practices.
Course overview
This comprehensive course is tailored for process engineers seeking to enhance their expertise in shell and tube heat exchanger design. Through a blend of theoretical concepts and practical examples, you will gain a deep understanding of exchanger thermal design using HTRI software. The course covers essential topics such as TEMA type selection, heat transfer coefficient calculations, the impact of fluid properties on exchanger performance, and adhering to industry standards and criteria.
You will explore the influence of exchanger geometry on thermal design, delving into aspects like shell diameter, tube passes, baffles, and nozzles. Special attention is given to reboiler design, covering various types and design considerations. The course also addresses exchanger mechanical parts, TEMA types, maintenance considerations, and vibration issues.
Practical examples from atmospheric distillation unit pre-heat trains, inlet gas cooling to low-temperature separators, and reboiler sizing will solidify your understanding. By the end of the course, you will possess the skills and confidence to tackle diverse exchanger applications in both refineries and gas plants.
Table of contents
This course covers the following topics:
- Shell and tube heat exchanger basics and TEMA type selection
- Heat transfer coefficient calculations and the impact of fluid properties
- Exchanger geometry’s influence on thermal design
- Reboiler design and considerations
- Exchanger mechanical parts, TEMA types, and maintenance
- Analyzing and resolving exchanger vibration issues
- Exchanger sizing procedure and project workflow
- Practical examples: Atmospheric distillation unit pre-heat train
- Practical examples: Inlet gas cooling to low-temperature separators
- Reboiler and condenser sizing examples
By the end of this course
Upon completing this course, you will have gained a comprehensive understanding of shell and tube heat exchanger design. You will take a step in using HTRI software for thermal design, applying industry best practices and design criteria. You will be able to confidently approach various exchanger applications, optimize thermal performance, and troubleshoot common issues. Your enhanced skills will enable you to contribute effectively to projects in refineries, gas plants, and other process engineering domains.
Have a look at the free lessons in the curriculum below (free preview videos have no lock icon), and please enjoy the course!
Who this course is for
This course is designed for chemical engineering fresh graduates as well as experienced engineers looking to expand their knowledge in exchanger thermal design or for mechanical engineers who want to understand how thermal design of a shell and tube heat exchanger works.
A basic understanding of what a heat exchanger is and its function would be enough.
Your instructor
Mohamad
Process Engineer
Mohamad is a chemical engineer with over 16 years of experience in the oil, gas, and petrochemical industries, particularly in the field of process design engineering. He has worked on projects for various engineering companies. Seeing firsthand the need for practical engineering learning tools, Mohamad began creating online courses and educational content focused on real-world process engineering workflows. He aims to make complex technical concepts approachable through the use of demonstrations, simulations, and practice exercises. Mohamad is passionate about equipping the next generation of engineers with the skills and knowledge to excel in their careers.
Frequently asked questions
Why should I take this course?
If you are a chemical engineer or you are planning to join the process engineering career, you shall find lots of heat exchangers within any plant. You need to understand how they work, on what basis they are designed, their governing codes and standards. This course shall fill the gaps and supply you with the concepts you need to carry out shell and tube exchanger design using HTRI.
Is the course just explaining some theoritical concepts?
Absolutely NOT! This course shall guide you through practical examples. You shall see tons of HTRI examples applying the common practices and design requirements we learned.
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What prerequisites do I need to take this course?
This course is designed for chemical engineering fresh graduates as well as experienced engineers looking to expand their knowledge in exchanger thermal design or for mechanical engineers who want to understand how thermal design of a shell and tube heat exchanger works. A basic understanding of what a heat exchanger is and its function would be enough.
Guarantee
30-Day Money-Back Guarantee. Secure checkout, full lifetime access.
