In a 3-phase separator at a crude oil production facility, operators started to notice that there were frequent overshoots in the level reading. In addition, as the gas is sent to a compression system, it was noticed that the downstream compressor suction scrubber started to receive more liquids than usual. Remember that the compressor suction […]
Shell and tube heat exchangers are the backbone of many industries, offering a versatile solution for heat transfer processes. If you went through any refinery or gas plant or chemical or petrochemical plants, you must have seen plenty of shell and tube exchangers. In this article, we shall go through the core aspects of optimizing […]
Introduction In any oil facility, gas plant, or chemical or petrochemical plant, pressure safety valves (PSVs) play a crucial role in preventing damage and ensuring the safe operation of plant components such as equipment or piping,..etc. While their function might seem simple, their selection, sizing, and operation involve a myriad of factors that require careful […]
Introduction Choosing the right heat exchanger for your specific service is a critical decision that can significantly impact the efficiency and cost-effectiveness, operation, and maintenance of your shell and tube heat exchanger. That’s why selecting the optimum Exchanger TEMA (Tubular Exchanger Manufacturers Association) type is crucial to ensure optimal performance and easy maintenance. In this […]
So we started our project, we carried out our plant simulation activities, and we modeled different cases using simulation software. Now, it’s time to wrap up all that we have modeled. This is an essential step in order to move forward in the project. Here comes the role of a Process Flow Diagram (PFD). A […]
Process engineering plays a pivotal role in industries such as chemical, oil and gas, petrochemical, and pharmaceuticals. It encompasses designing and optimizing processes that convert raw materials into valuable products. As the backbone of a project, process engineers collaborate closely with various disciplines, including piping, instrumentation, and mechanical engineering. Their primary objective is to ensure […]
Process design plays a crucial role in the success of any plant operation. It’s a long journey starting from process modeling and passing through sizing and design activities, then ensuring that process components are procured as requested up to starting up the plant at site. This involves a series of decisions and calculations, including equipment […]
A process engineer has a great role in any oil and gas, chemical, or petrochemical project. This is because based on the process design he performs, the cost and schedule of the project, operability and safety of the plant shall be determined. In a previous article, we have talked about the process design documents and […]
Process design is the cornerstone of any successful project. That’s because a process engineer plays a crucial role in creating efficient, safe, and sustainable processes. Through a deep understanding of chemical engineering principles, a process engineer can deliver an optimized and sustainable process design. This can be seen from the start of the project when […]
Towers represent a major component in most refining and petrochemical processes. In any major plant, you can see one tower or more. An efficient operation of a tower is a bit complicated and depends on many factors. If you’d like to see the content of this article as a video, you can check out our […]